Key Features of Our Block Mills:

High Rolling Speeds:

Capable of rolling wire rods at speeds up to 100 m/s, increasing production output.

Superior Dimensional Accuracy:

Precise control over rod diameter, ovality, and surface finish for consistent TMT bar quality.

Advanced Reducing and Sizing Mill (RSM) Technology:

Enhances material strength and straightness, critical for TMT grade rods.

High-Speed Laying Head:

Perfect coil formation at high speeds with minimum stress on the material.

Controlled Cooling System:

Water-cooled pipes and Stelmor-type cooling conveyors to achieve desired mechanical properties in TMT rods.

Flexible Product Range:

Produces wire rods in various sizes (typically 5.5 mm to 20 mm) for construction, infrastructure, and industrial applications.

Applications:

• TMT Wire Rods for construction (seismic-resistant bars, reinforcement steel)
• Wire Rods for industrial and engineering applications
• Special grade and alloy wire rods
• Block Mill Configuration Typically Includes:
• Horizontal / Vertical Rolling Stands (2-Hi or 4-Hi design)
• Reducing and Sizing Mill (RSM) section
• High-Speed Laying Head
• Coil Reforming Station
• Cooling Conveyor and Coil Handling System

Advantages with Flexii Steel Rolling Mill Consultant:

Higher Production Rates with stable operation

Better Yield Strength and Ductility for TMT wire rods

Reduced Maintenance through heavy-duty components

Customized Solutions to fit any plant size or production target

Complete Project Support — from design, manufacturing, installation, commissioning to after-sales service

Flexii Block Mills ensure you deliver world-class TMT wire rods — faster, stronger, and more cost-effectively.

Talk to us today about upgrading your wire rod mill with the latest Block Mill technology!

Our Products Range